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Metal Stud Gauges Explained: Sizes, Thickness & When to Use Each | Interior Exterior

Metal Stud Gauges Explained

Short answer: Steel studs are sized by width (how deep the wall is) and by thickness, which the industry now measures in mils but tradespeople still call “gauge.” Light non-load-bearing interior walls typically use 25-gauge (18 mil) or 20-gauge (30 mil) drywall studs. Load-bearing and curtain-wall framing uses structural studs — commonly 43, 54, or 68 mil (18, 16, and 14 gauge). Heavier gauge = stiffer, stronger, taller walls.

Width vs. gauge — two different measurements

Every steel stud has two numbers that matter. Width (the flange-to-flange depth) determines wall thickness, stiffness, and how much insulation or plumbing fits inside — common widths are 1⅝”, 2½”, 3⅝”, 4″, and 6″. Gauge/mil thickness is how thick the steel itself is, which drives strength. A tall 6″ wall with a thin gauge can still be flimsy; a short wall in a heavy gauge can be very rigid. You choose both based on wall height and load.

The gauge, mil, and color system

Gauge Mils (thousandths of an inch) Common use Color code (tip)
25 ga 18 mil Non-load-bearing interior partitions (standard drywall stud) Black / no color (varies)
22 ga 27 mil Taller non-load-bearing walls
20 ga 30 mil (“drywall”) or 33 mil (“structural”) Tall partitions; light structural — note the two versions White (33 mil structural)
18 ga 43 mil Structural / load-bearing framing Green
16 ga 54 mil Structural — walls, jambs, headers Yellow / Orange
14 ga 68 mil Heavy structural / curtain wall Orange

Color coding follows the steel-framing industry (SFIA/SSMA) convention marked on the stud, but always confirm the printed mil designation — codes can vary by manufacturer.

The 20-gauge trap: “drywall” vs. “structural”

The single most common ordering mistake is 20 gauge. There are two different products both called “20 ga”: a 30-mil drywall (EQ) stud and a 33-mil structural stud. They look nearly identical but are not interchangeable — the 33-mil structural version carries load and meets structural specs; the 30-mil EQ (“equivalent”) version does not. When your engineer specs “20 gauge structural,” order the 33-mil (marked, often white). When in doubt, order by mil thickness, not gauge.

Non-load-bearing vs. load-bearing

For interior partition walls that only hold up drywall — offices, corridors, tenant build-outs — 25-gauge (18 mil) is the standard, with 20-gauge used where walls are tall or need extra rigidity (for example, walls with heavy tile, cabinetry, or above-ceiling height). Once a wall carries structural load — bearing walls, exterior curtain walls, walls supporting a floor or roof above — you move into structural studs (43 mil and up), and the size and gauge should come from the project engineer, because deflection and load calculations govern the choice.

Choosing the right stud — quick rules

Match the width to wall depth, mechanical/plumbing needs, and required height. Match the gauge to load: 25 ga for standard partitions, 20 ga for taller or heavier non-structural walls, and structural gauges only where an engineer specifies them. For any load-bearing or exterior application, follow the stamped drawings — don’t guess the gauge.

Frequently Asked Questions

What gauge metal stud do I need for a non-load-bearing wall?

For standard interior partitions, 25-gauge (18 mil) is typical. Use 20-gauge (30 mil) for taller walls, walls carrying heavier finishes like tile, or where you want extra rigidity. Load-bearing walls require structural gauges (43 mil and up) per an engineer’s design.

What’s the difference between gauge and mils on steel studs?

“Gauge” is the traditional name for steel thickness; “mils” (thousandths of an inch) is the modern, precise measurement the industry now uses. For example, 25 gauge ≈ 18 mil and 20 gauge ≈ 30–33 mil. Because gauge can be ambiguous, order by mil thickness when precision matters.

Why are there two kinds of 20-gauge stud?

One is a 30-mil “drywall/EQ” stud for non-structural use; the other is a 33-mil structural stud that carries load. They look similar but are not interchangeable. If your plans call for structural 20-gauge, specify the 33-mil version.

What do the colors on the end of metal studs mean?

The steel-framing industry uses a color code stamped on structural studs to indicate thickness — for example green for 43 mil, yellow for 54 mil, orange for 68 mil. Codes can vary by manufacturer, so always confirm the printed mil designation on the stud.

Do you stock structural steel studs and track?

Yes. Interior Exterior Building Supply carries standard drywall studs and structural-gauge studs and track, plus furring channel and accessories. Availability varies by branch — contact your nearest location with your sizes and gauges to confirm stock and delivery.

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